REFRIGERATION POWERED BY FREE AND SUSTAINABLE ENERGY

Recover lost energy to power your refrigeration unit

A lot of energy is lost when your vehicles are on the road. That energy can be harvested and used to keep your load at optimum temperature. Thermo King’s AxlePower technology redresses the balance: turning lost energy into a power source for trailer refrigeration. Developed in partnership with BPW, the system benefits from decades of experience in refrigerated transport.

AxlePower integrates seamlessly into your existing fleet and delivers low-noise, high-powered performance in both hybrid and fully electric powered units.

The system’s electric operation results in lower fuel consumption and less maintenance costs. On top of this, the system also heightens your fleet’s flexibility, unlocking late-night and last-mile deliveries in zero-emission city districts. All of this makes AxlePower not only a flexible power source for your fleet but also affordable and sustainable. Combined with smart power management capabilities, your drivers can take on any journey with complete confidence.

POWER YOUR REFRIGERATION UNIT FROM THE ROAD

Designed to harvest energy from a trailer’s braking and movement, AxlePower enables you to turn off the unit’s engine on almost every journey. During routine operation, power is captured and stored in the AxlePower Energ-e Pack for use whenever it is needed. A process that removes the unit’s CO₂emissions, while also reducing the fuel needed to power the transport refrigeration unit.

Access the inner cities

The ability to turn off the unit’s engine means your vehicle’s CO₂ emissions are reduced significantly. This allows your fleet to make deliveries in the low and zero emission zones (LEZ and ZEZ) of the city center and prepares you for future regulations.

Save fuel

With the ability to capture and utilize free energy, AxlePower makes it possible to save potentially thousands of liters of fuel per unit per year.

Reduce your running costs

Recovering the energy generated by braking helps ensure the brake pads of both the tractor and trailer wear at a slower pace.

This also means longer service intervals for your unit with engine usage greatly reduced.

Maximize your operational flexibility

Able to operate with any tractor, AxlePower makes your existing refrigerated trailer fleet compatible with LEZ and ULEZ – thereby maximizing your operational flexibility.

Preserve the highest possible resale value

With full operational flexibility, and the ability to reduce wear and tear on your unit’s engine, AxlePower helps to significantly extend the operational lifetime of your existing refrigerated trailer fleet.

Less fuel, less emissions, or even all-electric.

That is the AxlePower advantage.

FULLY FLEXIBLE TRAILER COOLING

Thanks to its independent system cooling entirely mounted on the trailer, Advancer AxlePower becomes a plug and play system that lets you maximize your fleet flexibility.

AxlePower operates tractor-agnostic, enabling you to mix and match trailers and tractors easily for a hassle free integration into your fleet. As the system is completely located on the trailer, it works with any tractor power source: diesel, LNG, CNG, hydrogen or fully electric vehicles.

By generating and storing power while on the road, AxlePower doesn’t require a dedicated charging infrastructure. This helps prevent extra downtime associated with battery charging at the depot or during loading/unloading and makes AxlePower suitable for any journey.

REDUCED NOISE AND AIR POLLUTION

European cities are committed to reducing noise and air pollution in the inner-city. With Advancer AxlePower, your trailer can run a fully compliant and quiet operation to deliver anytime, anywhere.

Engine-less operation

Powering units with electricity from a battery reduces noise to a minimum.

Driver comfort

Turning off the unit’s engine also makes refrigerated transport deliveries more enjoyable to drivers.

Ready for the future, today

Running on all-electric mode makes every AxlePower trailer meet demanding ultra low emission zones (ULEZs) or zero emission zones (ZEZ), so you can deliver anytime, anywhere.

Delivery in silence

With AxlePower running continuously on electric throughout the delivery phase, noise is kept to a minimum, allowing for late night or early morning operation in urban environments.

AUTOMATIC & EFFICIENT BATTERY CHARGE

AxlePower comes with Smart Power Management, which combines fully autonomous operation with multiple options for fine-tuning performance. Smart Power Management keeps your battery topped up while you are on the road and ensures the most efficient use of your battery.

No driver intervention

Smart Power Management automates tasks and requires no driver intervention at all.

Battery charging efficiency

AxlePower ensures this is performed in the most efficient way possible without manual involvement. The system will switch between recuperation, passive, and active modes on its own to maintain minimum battery charge.

Simplified management control

Fleet Managers can quickly set and adjust the limits for minimum battery charge, depending upon distance and point of delivery.

Real-time interaction

The settings for AxlePower can be changed on demand by Fleet Managers via Thermo King’s TracKing web portal and TK Reefer app, as well as BPW Group’s CargoFleet portal.

Simple daily management

Battery charge parameters are set once to
accommodate your most demanding journeys and are only changed for the extraordinary.

Priority balancing

Smart Power Management also enables you to take on shore power when available, carefully balancing what goes to both the battery and the unit.

ADVANCER AXLEPOWER TECHNOLOGY EXPLAINED

Key components of this technology solution:

Trailer Refrigeration unit

The unit draws power from the Energ-e Pack, running 100% on electric power. That means less noise, less emissions, and less fuel.

Energ-e Pack

The High Voltage battery holds at least two hours of autonomous operation and has rapid battery charge. Two varieties, a Standard (19 KW) or an Extended (38 KW) Autonomy Pack, were created so you can get the best fit for your fleet.

BPW ePower Axle & software

The hallmarks of BPW’s ePower Axle are two-fold: power generation by two generators and control software. Made in close collaboration with Thermo King, BPW’s software integrates seamlessly into the Energ-e Pack controls to ensure optimum energy management.

By adhering to the highest development standards in accordance with applicable automotive regulations (ASIL-Level A), BPW creates a system for greater safety and reliability.

AXLEPOWER: IT'S A MATCH

Combine with any Thermo King or Frigoblock unit

Whether you are looking for a hybrid solution, or transitioning to a full-electric fleet, AxlePower is the ideal solution.

Hybrid range

AxlePower is compatible with a range of Thermo King hybrid solutions:

• — The full A-series range of single and multi-temp units
  
• — The full SLXi range of single and multi-temp units
  

Full-electric range

AxlePower is compatible with a range of
Thermo King and Frigoblock full-electric solutions:

• — Thermo King’s Advancer-e unit, available in single and multi-temp
  
• — Frigoblock’s HK-series, available in single and multi-temp.

Trailer refrigeration unit

Providing low noise, full electric, or hybrid, autonomous operation

Battery and inverter

A high voltage battery and inverter deliver power to the refrigeration unit – both whilst driving and when stationary

Axle generator

The ePower Axle from BPW harvests energy to charge the battery

TRACKING-E: TRACK YOUR BATTERY PERFORMANCE IN REAL-TIME

Reduce battery anxiety
With AxlePower, the rich insight available from Thermo King Connected Solutions is extended to track different aspects of battery performance. Covering metrics such as battery status and charge, the data removes the anxiety for both drivers and fleet owners that their unit will run out of power at an inconvenient moment. Accessed via TracKing web portal and TK Reefer app, as well as BPW Group’s CargoFleet portal, this connectivity is easily customized to the needs of your business and provides tools for monitoring, reporting, and automation:

1. Monitoring
Where you can actively view metrics such as battery level, and the battery’s remaining run-time, to support drivers and remove ‘charge anxiety’.

2. Reporting
Where you can review the system’s performance, across a range of configurations and technical functions, to optimize future usage.

3. Automation
Where you can remotely set and adjust the parameters for charging the Energ-e Pack, which in turn initiate automated responses.

Battery management dashboard
Battery level insights
- Receive notifications of any change to the battery level of the Energ-e Pack for your electric refrigeration unit
- Access different axle generator modes to optimize battery charging in line with different journeys and drivers
- Review live power source and battery autonomy data, to optimize logistics planning

Fleet optimization
- Use insights into battery status, autonomy, and full charging time to better manage fleet utilization levels
- Maintain a clear, real-time view of your complete trailer fleet and their operational condition
- Analyze the historical performance of your electric units, and enjoy full traceability of your fleet operations

Load protection
- Proactively and remotely change power source if electric only is not sufficient to meet a specific delivery window
- Maintain visibility on your electric unit’s battery level, and take proactive measures to protect load when necessary

Downtime prevention
- With full visibility of any alarms triggered, you can take immediate action to prevent further damage and decrease downtime
- Connected Solutions apps not only detail what is happening, they also provide you with a recommended ‘next action’

Logistics flows optimization
- Know the coupled/uncoupled status of your trailers in real-time, to ensure the right load is always allocated to the right vehicle
- Customize the refrigeration unit’s behavior from a distance, based on load condition, vehicle location, and state of the electric unit
- Gain the insight needed to define the ideal charging strategy for your fleet to further optimize fleet journey planning

AXLEPOWER: BASED ON DATA, BUILT FOR YOUR OPERATIONS

In developing AxlePower, Thermo King has put years of real-world machine data to work so we understand how our equipment is used and operated. This has given us valuable insights into factors ranging from daily operating duration to box temperature management.

All-electric urban deliveries

Utilize every suitable tractor in your fleet for inner-city distribution, while always ensuring the right temperature – even during long stops or heavy traffic.

Inter-regional journeys

Travel between supply chain hubs and local distribution centers with confidence, knowing that non-diesel power is always available on demand for any delivery.

Long-haul routes

To help minimize night stops, AxlePower enables drivers to complete long-distance, inter-depot routes in the most cost-effective way possible to maximize your profitability.

Based on these scenarios, we’ve created two distinct Energ-e Pack options:

Standard Autonomy Pack

Suitable for most scenarios, this pack features a robust and reliable battery able to accommodate multiple trips per day:

• — Supports the regular period of stationary time associated with deliveries
  
• —  Enables typical ranges to be driven in Low Emission Zones (LEZs)
  
• — Possibility to plug into shore power at any loading and unloading locations
  

Extended Autonomy Pack

This pack provides twice the autonomy for your refrigeration unit to ensure cargo load safety:

• —  Supports long stationary times in heavy traffic
  
• —  Enables long distances to be traveled in LEZs
  
• — Maximizes cost savings by collecting a higher amount of energy at shore power locations

PERFORMANCE-ENHANCING SERVICES & SOLUTIONS

Don’t settle for less, when you can take it to the max. With a complete range of smart services and digital solutions, Thermo King helps you maximize uptime, sustainability, savings and control all throughout your operations. Keep your unit performance up, and your worries down. All day, every day.

• + Maximize your uptime
  Avoid costly downtime and keep your units going and earning for longer.
  
• + Maximize your sustainability
  Limit your fleet’s footprint and save smart on energy.
  
• + Maximize your savings
  Reduce service and maintenance costs, and maximize your units’ residual value.
  
• +  Maximize your control
  Monitor and maintain critical cargo quality at every step of your journey.

Mix and max.

With a complete range of smart services and digital solutions, Thermo King helps you maximize your uptime, sustainability, savings, and control throughout your operations.

From industry-leading telematics to customizable service agreements and performance-enhancing upgrades. Explore the building blocks of our integrated portfolio right below.

Connected solutions

Proactively manage your fleet and monitor your unit and cargo conditions from any location.

Upgrades

Enhance fleet performance with a vast array of original Thermo King upgrades.

Service contracts

Maximize uptime with quality maintenance, fast response times and 24/7 dealer support.

Genuine parts

Avoid the costs of poor repairs and insist on genuine replacement and re-manufactured parts.

Get your max at
europe.thermoking.com/max-your-cool

Gain maximum insight with TracKing telematics

Keep an eye on your unit while it’s out on the road. With Thermo King’s TracKing, part of our Connected Solutions portfolio, you stay updated on every aspect of your unit, in real-time. Track performance, keep an eye on temperatures and get immediate notification in the case of problems. Two-way communication allows you to respond quickly and remotely change settings when needed.

Every A-Series unit includes a free two-year subscription to our Connected Solutions service. Included in the purchase price are all the hardware and software needed to get the service up and running from day one.

TRY OUR AXLEPOWER SOLUTION WITHOUT CAPITAL INVESTMENT

AxlePower Rental Solutions

Go electric your way! Rent and test a fully integrated refrigerated trailer complete with AxlePower and electrify your fleet without financial risk. All the AxlePower benefits. None of the investment.

Experience this never-ending power source with our new risk-free rental options:

• — Pre-installed trailer – ready to go
  
• — Combined AxlePower and Energ-e power solution
  
• — Flexible rental contract
  

Why choose AxlePower rental?

• — Fully-installed trailer
  Trailer, AxlePower & Energ-e battery pack as a fully equipped, ready-to-go solution
  
• — No financial risk
  Electrify your fleet without up-front investment
  
• — Monthly rental fee
  All-inclusive flexible rental contracts
  

Discover our AxlePower rental solutions at
europe.thermoking.com/rentalsolutions/axlepowertrailerrental

Try our Energ—e battery!

Thermo King offers a flexible electrification solution that minimizes upfront costs and preserves cash flow while providing a simple, all-in-one upgrade for your fleet, new or existing.

Now you can test any of our HV battery solutions and experience its benefits without ownership. Enjoy the convenience of energy storage with the flexibility to return, extend or buy.

THERMO KING & BPW: EXPERTS IN THEIR RESPECTIVE FIELDS

Innovation and excellence in action

The development of AxlePower brings together the axle generator, energy storage, power management system and refrigeration unit developed by two global leaders in their respective fields:

The world leader in transport temperature control systems, with an extensive portfolio of innovative, sustainable cooling solutions.

Reliable technology

Based on detailed insights into operating profiles and refrigeration needs, this partnership builds on decades of experience in efficient transport refrigeration.

Harmonized performance

Featuring exhaustively tested components, every aspect of AxlePower has been optimized to work in perfect, coordinated symmetry.

BPW Group: founded in 1898, BPW are leading running gear specialists and mobility partner with a global network of service partners spanning over 60 countries.

An extensive support network

AxlePower customers can confidently rely on the two biggest service organizations in the fields of axle technology and transport refrigeration.

Professional support at your service 24/7

The combination of Thermo King’s international dealer network and BPW’s extensive servicing infrastructure ensures you’ll always be ready for business.

Thermo King dealers deliver:

• —  Over 500 authorized service points in 75 countries
  
• — 1,400 fully trained and certified technicians
  
• —  Service points open every day of the year – find your closest at: dealers.thermoking.com
  
• — A flexible range of service contracts that provide everything from administrative tasks to 24/7 real-time monitoring of your fleet.
  

With BPW you get:

• —  Access to spare parts for your trailer at any time
  
• — A spare parts network spanning 170+ branches and 3,200 service partners dedicated to rapid assistance and ensuring parts availability

Protect and enhance your AxlePower investment with genuine Thermo King and BPW service parts

AxlePower helps equip your fleet for a more fuel efficient and sustainable future. That’s why you need to be confident that every component has been rigorously tested to the highest possible standards, including:

• — The battery pack, with the potential need to upgrade or replace in line with demand
  
• — Replacement parts, including the axle generator and inverter filter
  

With Thermo King and BPW genuine parts, you can always be sure that reliability and durability have been built in as standard.

AXLEPOWER

Powered by the road

• —Power your refrigeration unit from the road
  Charge your battery simply by driving
  
• —  Fully sustainable refrigeration
  A unit powered by harvested electric energy means fully electric operation
  
• —Maximize fleet flexibility
  Autonomous cooling with tractor independent technology
  
• —Invest in reliability
  Combining the proven technology of two market leaders
  
• —Smart made simple
  Intelligent management capabilities let you use the system with confidence and ease

Head over to TKadvancer.com
to find out more